PRODUCTION FACILITIES
Melting
Medium frequency Induction Furnace :250KW/300 kg
Gas fired Cupola for Duplexing etc.: 2.5 Ton/hr.
Sand Preparation
Mechanized Sand with Intensive Rotor Mixer
Auto control panel with synchronize of Bentonite, Coal dust & Water addition.
Fluidized sand cooler with cyclone & ducking.
Molding
A pair of Simultaneous Jolt & Sequence machine with fully automatic PLC control panel with Jolt capacity: 680
Dynamic squeeze force: 22500 kgf
Pattern draw: 320 mm.
Squeeze Stroke: 210 mm
Box Size: 800 mm x 700mm
Core-shop facilities
No bake Core making
Co2 Core making
Fettling & Finishing
Shot blasting Machine
Grinders – Pedestal, Hand Grinders – all types.
Pattern making
Milling Machine
Radial Drills
QUALITY ASSURANCE
While India Casting Company has already been accredited for ISO -9000:2000. Certification activities of all the other Units have been taken up with April, 2003 as a target month.
Quality Assurance equipments include:
C.E. Meter for Online: Read out of C.E., Graphite Shape, Tensile Strength size, Shrinkage, S. K. Hardness Estimation; prior to pouring.
Sand testing Lab
Hardness Tester
Dimensional Measurement
MEASURING INSTRUMENTS.
|
OUTSIDE MICROMETER |
0 - 25 , 25 - 100 & 50 -150 mm |
|
INSIDE MICROMETER |
0 - 150 mm |
|
DEPTH MICROMETER |
0 - 75 mm |
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VERNIER CALLIPER |
0 - 300 mm & 0 - 600 mm |
|
BORE GUAGE WITH COMPARATOR |
50 - 100 mm |
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BORE GUAGE |
50 - 150 mm & 6 " to 10 " |
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ANGLE PROTECTOR |
0 - 180 Degree |
|
VERNIER ANGLE PROTECTOR |
0 - 360 Degree |
|
RING GUAGE |
52 mm, 62 mm, 72 mm, 80 mm and 90 mm |
|
PLAIN PARALLEL GUAGE BLOCK |
0.5 - 100 mm |
|
DIAL GUAGE |
0 - 1.0 - 10 mm |
|
HEIGHT GUAGE |
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Process Control Techniques used for development and production
QUALITY CHECK
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Chemical Lab
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Physical Lab
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Metallurgical
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